Reasons for poor stranding of stranding machine
Release time:
2023-12-11
1. device problems
1. Stranding machine strand shaft or turntable rotation is not working: this may be due to the strand shaft or turntable surface sediment, corrosion or wear and other issues caused. The surface of the strand shaft or turntable needs to be cleaned or replaced.
2. Uneven reel tension: The cause of the uneven reel tension may be due to the failure or improper adjustment of the tension adjustment device of the stranding machine. The tension adjustment device needs to be checked and readjusted.
3. Uneven width of stranding machine: It may be due to incorrect installation of stranding machine head or stranding shaft. It needs to be checked and reinstalled.
2. wire problems
1. The surface of the wire is uneven or defective: the wire with these problems will affect the quality of the stranded wire, and it is necessary to replace the wire with a better quality.
2. Unstable wire tension: It may be due to the quality of the wire itself, or it may be caused by the failure of the wire receiver or wire guide. Wire retractors or wire guides need to be inspected and repaired.
3. operational issues
1. The operator is not skilled: if the operator is not familiar with the operation of the stranding machine or is incorrect, it will lead to poor stranding. Need to provide training to improve operator skills.
2. Incorrect operating procedures: If the operating procedures are incorrect, it will also cause poor stranding. The correct operating procedures need to be checked and rewritten.
The poor stranding of the stranding machine will directly affect the efficiency of the stranding machine and the quality of the stranding machine. In order to avoid this situation, measures need to be taken to solve the above problems. Through the correct equipment maintenance and adjustment, the use of high-quality wires and the technical training of operators, the quality and efficiency of the stranding machine can be effectively improved.
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What inspections must be done in the whole process of high-speed stranding machine application
Stranding machine alias high speed stranding machine. Wire binding machine. Nim wire machines are commonly used in various types of soft or hard electrical conductor wires (copper core wires. Wire-coated wires. Electroplated tin wires. Copper-clad steel. Copper-clad aluminum, etc.) and stranded wires for electronic wires. Today, let's specifically talk to you about what checks must be made in the whole process of high-speed stranding machine application? High Speed Stranding Machine. jpg Check whether all parts of the equipment are normal, and install the pitch wheel according to the provisions of the process documents. When installing the pitch wheel, loosen the clamping screw at the passive wheel (the pitch wheel is the rotating shaft), push the passive wheel away from the original position, and then install the pitch wheel. Be careful to point the health groove first and then gently hit the pitch wheel to make it accurately positioned. Do not blindly follow the trend and cause the pitch wheel to be destroyed. The location of the gear ring is clear with the location of the pitch wheel. When the pitch wheel is installed on both sides (with the blue baffle plate as the inner side), the gear ring is installed on the inner side; on the contrary, it is installed on both sides. After the pitch wheel is installed, pull back the passive wheel to make it fit with the pitch wheel properly (not too tight or too loose), and tighten the clamping screw of the passive wheel. Proper installation of pitch wheels shall be determined. It is also necessary to check whether the high temperature resistant grease in the full-automatic lubricating grease cup on the top of the machine is lacking. When the lubricating grease in the lubricating grease cup is smaller than the lower line on the cup body, be sure to give oil. The amount of oil cannot make the leather pad on the lower layer of the cup higher than the red bar on the cup body. There is no need to fill grease at the worm gears of each transmission system in the cradle of the stranding machine. It is OK to have a cleaned grease film on the main rod at the cable arrangement, and there is no need to add more.
2023-12-11
Wire and cable extruder how to do daily maintenance
The wire and cable extruder belongs to the mechanical professional machinery and equipment. After a long period of use, it is inevitable to do a good job of maintenance. So how can we do a good job of daily maintenance for the wire and cable extruder in general? 202109160952542426 (1).jpg (1) Daily maintenance is a habitual routine work, which does not account for the operation and construction time of machinery and equipment, and is generally carried out during the start-up period. The key is environmental protection equipment, moistening all fitness sports parts, tightening the externally threaded parts that are easy to loosen, immediately checking, adjusting motors, control instruments, spare parts and pipelines in each work, etc. (2) No open operation is allowed to prevent the screw and the machine from rolling. (3) If the extruder produces abnormal sound during operation, it should be parked immediately for inspection or maintenance. (4) Resolutely prevent stainless steel or other dirt from falling into the silo to prevent damage to the screw and barrel. In order to prevent iron dirt from entering the charging cylinder, a magnetic absorption member or a magnetic frame can be installed at the charging outlet of the charging cylinder to prevent impurities from falling into the raw materials. (5) Pay attention to the cleaning of the working environment, and do not let the waste residue penetrate into the packing material to block the filter element filter, thus endangering the production volume, quality and frictional resistance of the lifting machine head. (6) For the DC motor that pushes the screw to rotate, it is necessary to check the damage and touch conditions of the carbon brush. Whether the grounding resistance value of the motor is at the standard value above should also be measured accurately. In addition, it is necessary to check whether the electrode connection line and other components are rusted, and select safeguard measures. (7) Specific full-time personnel to undertake the maintenance of machinery and equipment. And the detailed records of each maintenance and repair status shall be included in the equipment maintenance archives of the processing plant. The above is the "wire and cable extruder how to do daily maintenance?" All the content, looking forward to helping everyone. If everyone also has other knowledge about wire and cable extruders need to know, warmly welcome to pay close attention to this site continuously. If you don't understand, you can understand our online customer service, and we will serve you wholeheartedly.
2023-12-11
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